101-55

101-55是美国塞拉尼斯(Celanese)生产的SANTOPRENE™️的一款热塑性硫化橡胶(TPV),其硬度为邵氏硬度60A,可用于注塑、挤出。通用性好。

A soft, black, versatile thermoplastic vulcanizate (TPV) in the thermoplastic elastomer (TPE) family. This material combines good physical properties and chemical resistance for use in a wide range of applications. This grade of Santoprene® TPV is shear-dependent and can be processed on conventional thermoplastics equipment for injection molding or extrusion. It is polyolefin based and recyclable within the manufacturing stream.

特点:柔软,弹性佳,耐化学性好,加工性好。

Characteristics: Flexibility, Elasticity,Great resistance to environmental stress cracking,Low temperature flexibility

应用:注塑成型,异型材挤出成型,片材挤出,挤出成型-小型管材。

Applications: Injection Molding, Multi Injection Molding, Extrusion, Sheet Extrusion, Extrusion – small Tubing, Coextrusion

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山都坪(SANTOPRENE)®

TPV 101-55

物性表(TECHNICAL  DATASHEET)

SANTOPRENE® 101-55
SANTOPRENE®
A soft, black, versatile thermoplastic vulcanizate (TPV) in the thermoplastic elastomer (TPE) family. This material combines good physical properties and chemical resistance for use in a wide range of applications. This grade of Santoprene® TPV is shear-dependent and can be processed on conventional thermoplastics equipment for injection molding or extrusion. It is polyolefin based and recyclable within the manufacturing stream.
101-55 Key Features
  • UL listed: file #QMFZ2.E80017, Plastics – Component; file #QMFZ8.E80017, Plastics Certified For Canada -Component
  • Recommended for applications requiring excellent flex fatigue resistance
  • Excellent ozone resistance
101-55 Product information
Resin IdentificationTPVISO 1043
Part Marking Code>TPV<ISO 11469
Rheological properties
Molding shrinkage, parallel3.7[1]   %ISO 294-4, 2577
Molding shrinkage, normal0.9[1]   %ISO 294-4, 2577
[1]: 2.0 mm thickness, min. 24 hours after molding, per test method TPE-X0080
101-55 Typical mechanical properties
Shore A hardness, 15s60ISO 48-4 / ISO 868
Tensile stress at 100% elongation, perpendicular273  psiISO 37
Tensile stress at break, perpendicular727  psiISO 527-1/-2 or ISO 37
Elongation at break, perpendicular420  %ISO 527-1/-2 or ISO 37
Brittleness temperature-76  °FISO 974
Brittleness Temperature-76  °FASTM D 746
Tear strength, normal17.9  kN/mISO 34-1
Compression set, 70°C, 24h23  %ISO 815
Compression set, 125°C, 70h35  %ISO 815
Change in tensile strength, 150°C, 168h-15  %ISO 188
Change in tensile strain at break, 150°C, 168h13  %ISO 188
Change in Shore A hardness, 150°C, 168h-1ISO 188
101-55 Thermal properties
RTI, electrical, 1.5mm194  °FUL 746B
RTI, electrical, 3.0mm194  °FUL 746B
RTI, strength, 1.5mm194  °FUL 746B
RTI, strength, 3.0mm203  °FUL 746B
Specific Application Suitability
Continuous Upper Temperature Resistance, 1000h275  °FSAE J2236
Detergent resistancef3UL 749
Detergent resistancef4UL 2157
101-55 Flammability
Burning Behav. at 1.5mm nom. thickn.HB classIEC 60695-11-10
Thickness tested 0.0591 inIEC 60695-11-10
UL recognitionyesUL 94
Burning Behav. at thickness hHB classIEC 60695-11-10
Thickness tested0.0394 inIEC 60695-11-10
UL recognitionyesUL 94
Hot Wire Ignition, 1.5mmPLC 3 sUL 746A
Hot Wire Ignition, 3mmPLC 3 sUL 746A
FMVSS ClassBISO 3795 (FMVSS 302)
Burning rate, Thickness 2 mm1.05 in/minISO 3795 (FMVSS 302)
101-55 Electrical properties
Relative permittivity, 60Hz2.4IEC 62631-2-1
Comparative tracking index, 23°C0 PLCUL 746A
Arc Resistance Performance Level CategoryPLC 6 classUL 746B
High Amperage Arc Ignition Category, 1.5 mmPLC 0 classUL 746A
101-55 Physical/Other properties
Density0.035 lb/in³ISO 1183
101-55 Injection
Drying Recommendedyes
Drying Temperature176 °F
Drying Time, Dehumidified Dryer≥3 h
Processing Moisture Content≤0.08 %
Max. regrind level20 %
Melt Temperature Optimum392 °F
Min. melt temperature365 °F
Max. melt temperature428 °F
Mold Temperature Optimum86 °F
Min. mold temperature50 °F
Max. mold temperature122 °F
Extrusion
Drying Temperature180 °F
Drying Time, Dehumidified Dryer3 h
Melt Temperature Range385 °F
Automotive
OEMSTANDARDADDITIONAL INFORMATION
FordWSD-M2D378-A1
General MotorsGMW15813P-TPV-(EPDM+PP)-Type 4N/A
HyundaiMS220-05 Type A
Mercedes-Benz DBL5562
RenaultFRM 18-27-029 /–A, No Spec, Special Part Approval, See Your CE Account Manager.
Stellantis55248_02 EMP6001378_20_04386;MS-AR-100
AGN;61/212E/212M/11/J4/M1/Q2/R0
StellantisB62 0300 / 61/212E/212M/11/J4/M1/Q2/R001378_20_04386;MS-AR-100
AGN;61/212E/212M/11/J4/M1/Q2/R0
VW GroupVW 50123
101-55 Characteristics
ProcessingInjection Molding, Multi Injection Molding, Extrusion, Sheet Extrusion, Extrusion – small Tubing, Coextrusion
Additional information
Injection molding
  • Holding pressure should be about 50 to 75% of the actual injection pressure.
  • A high screw RPM (100 to 200) is recommended.
  • Back pressure is not always needed, however, a back pressure of 0.3 to 0.7 MPa may be used to ensure a homogeneous melt and maintain a consistent shot size.
  • A higher back pressure is normally employed when using masterbatches.
Processing NotesProcessing NotesDesiccant drying for 3 hours at 80°C (180°F) is recommended.
Santoprene® TPV has a wide temperature processing window from 175 to 230°C (350 to 450°F) and is incompatible with acetal and PVC.

Santoprene® TPV has a relatively high melt viscosity at low shear rates. Viscosity decreases as the shear rate increases.
Increasing temperature has little effect on TPV melt viscosity. Smaller gates and higher shear rates keep melt viscosity low and improve melt flow. Please also refer to the injection molding guide.

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提供的资料:

物性参数表、COA(出厂物性检测表)、SDS(安全物质表)、加工建议参数表

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